Heat exchanger (TH-TH)#
Block appearance in REPEAT VISION#
The block models a heat exchanger in which heat is transferred between two thermal-hydraulic systems. The fluids involved in the heat exchange are single-phase.
Heat flow calculations are performed using the NTU method. The user can add consideration of the thermal resistance of the wall and deposits on its surfaces.
Equation of conservation of mass (1) :
where \(\dot m_{in},\dot m_{out}\) is the mass flow rate at the inlet and outlet, [kg/s].
Energy conservation equation (2) :
where:
\(E= ho \cdot u \cdot V\) – total internal energy, [J];
\(\phi_{in},\phi_{out}\) – energy flow at the input and output, [W];
Q – heat flow, [W].
Equations of conservation of momentum (3) :
where:
\(p_{in},p_{out}\) – pressure at the inlet and outlet of the heat exchanger, [Pa];
\(\Delta p_{in}=p_{in}-p\) – pressure loss between the inlet and the internal unit, [Pa];
\(\Delta p_{out}=p_{out}-p\) – pressure loss between the outlet and the internal unit, [Pa];
p – pressure in the internal node, [Pa].
Calculation of pressure losses in a heat exchanger
The pressure loss between the block ports and the internal unit is calculated using the following formulas:
If the pressure loss calculation model selected is
Constant pressure loss coefficient(4) :
where:
\(p_{in}^{cp},p_{out}^{cp},p_{in}^{cp}\) – pressure of the medium at the inlet, outlet and in the internal unit, respectively, [Pa];
\(\dot m_{in},\dot m_{out}\) – mass flow rate of the medium at the inlet and outlet of the heat exchanger, [kg/s];
\(K_{Losses}\) – pressure loss coefficient;
\( ho_{in}, ho_{out}\) – density of the medium at the inlet and outlet, [kg/m\(^3\)];
\(S_{min}\) – minimum cross-sectional area of the flow section, [m\(^2\)];
\(Re_L\) – upper limit of the Reynolds number for laminar flow;
\(Re_T\) – lower limit of the Reynolds number for turbulent flow;
\(\mu_{in},\mu_{out}\) – dynamic viscosity of the medium at the inlet and outlet, [Pa\(\cdot\)s].
If the pressure loss calculation model selected is
Correlation for flow inside tubes(5) :
where:
\(L\) – length of the flow path from the inlet to the outlet of the heat exchanger, [m];
\(L_{add}\) – total equivalent length to take into account additional pressure losses in local resistances, [m];
\(\lambda\) – form factor for calculating the Darcy friction coefficient in the laminar flow regime;
\(f_{in},f_{out}\) – Darcy friction coefficient at the input and output.
The Darcy friction coefficients at the inlet and outlet are calculated using the following formulas (6) :
where \(r\) is the absolute roughness of the inner surface, [m].
If the pressure loss calculation model selected is
Table - Darcy friction factor vs. Reynolds number(7) :
where \(f_{in}(Re_{in}),f_{out}(Re_{out})\) are the Darcy friction coefficients at the inlet and outlet, calculated on the basis of the tabular data provided by the user, depending on the Reynolds number.
If the pressure loss calculation model selected is
Table - Euler number vs. Reynolds number(8) :
where \(Eu(Re_{in}),Eu(Re_{out})\) are the Euler numbers at the input and output, calculated on the basis of the tabular data provided by the user, depending on the Reynolds number.
Calculation of the heat transfer coefficient
The heat transfer coefficient is calculated using the following formulas:
If the heat transfer coefficient calculation model selected is
Constant heat transfer coefficient(9) :
where:
\(h_{l-w}\) – heat transfer coefficient between liquid and wall, [W/(m\(^2 \cdot \)℃)];
\(h_{const}\) – heat transfer coefficient from the medium to the wall, specified by the user in the block property, [W/(m\(^2 \cdot \)℃)].
For all other calculation models, the heat transfer coefficient is calculated as the arithmetic mean between the coefficients for the inlet and outlet ports (10) :
where (11):
where:
\(Nu_{in},Nu_{out}\) – Nusselt number for the input and output ports;
\(lambda_{in},lambda_{out}\) – thermal conductivity coefficients for the input and output ports, [W/(m\(\cdot\)℃)];
\(d_{h,h/e}\) – hydraulic diameter for heat exchange calculations, [m], (12):
where:
\(L_{h/e}\) – characteristic length for heat exchange calculation, [m];
\(S_{h/e}\) – heat exchange surface area, [m\(^2\)].
Calculation of the Nusselt criterion
If the heat transfer coefficient calculation model selected is
Correlation for flow insde tubes(13):[1]
where:
\(Nu_L\) – Nusselt number for calculating heat transfer in a laminar flow regime;
\(Pr_{in},Pr_{out}\) – Prandtl number for the input and output ports;
\(f_{in},f_{out}\) – friction coefficients calculated using the following formula (14):
If the heat transfer coefficient calculation model selected is
Table - Colburn factor vs. Reynolds number(15):
where:
\(Re_{in, h/e},Re_{out, h/e}\) – Reynolds numbers for the input and output ports, calculated based on the hydraulic diameter for heat exchange calculations;
\(j(Re_{вх, т/о}),j(Re_{вых, т/о})\) – числа Колберна на входе и выходе рассчитанные на основе табличных данных, предоставленных пользователем, в зависимости от числа Рейнольдса (16):
If the heat transfer coefficient calculation model selected is
Table - Nusselt number vs. Reynolds number and Prandtl number(17):
__ Heat exchange __
Heat flux by the NTU method (18) :
where:
\(\epsilon\) – heat exchanger efficiency coefficient;
\(C_{min}\) – minimum value of \(\dot m_1 \cdot C_{p1}\) and \(\dot m_2 \cdot C_{p2}\), [W/℃];
\(\dot m_1,\dot m_2\) – mass flow rate of medium 1 and 2, [kg/s];
\(C_{p1},C_{p2}\) – specific heat capacity of environment 1 and 2, [J/(kg\(\cdot ℃\))];
\(T_{in}^{cp1},T_{in}^{cp2}\) – temperature of medium 1 and 2 at the inlet to the heat exchanger, [℃].
Heat exchanger efficiency (19):
where:
\(Q\) – actual heat flow, [W];
\(Q_{max}\) – maximum possible heat flow, [W].
Formula for calculating the efficiency of a heat exchanger for different mutual movement of the coolant: [1]
Pipe-in-pipe heat exchanger:
where:
NTU - number of heat transfer units;
\(C_{rel} = \frac{C_{min}}{C_{max}}\).
For the case \(C_{rel}\) = 1 (22) :
Shell and tube heat exchanger:
For the case of one flow of the medium in the housing and 2, 4… flows of the medium in the pipes (23) : [1]
For the case of n passages in the housing and 2n, 4n… passages of the medium in the pipes (24) : [1]
Cross flow heat exchanger:
Number of heat transfer units (29) :
where \(R_{total}\) is the total thermal resistance between two liquids without taking into account the thermal conductivity of the liquids, [℃/W], (30) :
where:
\(\alpha_1, \alpha_2\) – heat transfer coefficients for environment 1 and 2, [\(\frac{W}{m^2 \cdot ℃}\)];
\(A_{ср1}, A_{ср2}\) – area of heat exchange surface for environment 1 and 2, [m\(^2\)];
\(R_{f1},R_{f2}\) – surface contamination coefficients for environments 1 and 2, [\(\frac{m^2 \cdot ℃}{W}\)];
\(R_{w}\) – thermal resistance of the wall, [\(\frac{℃}{W}\)].
1. Properties#
Property |
Default Value |
Description |
Units of measurement |
|---|---|---|---|
Heat exchanger type: |
Parallel or counter flow |
- |
- |
Number of shell passes, available when selecting |
1 |
- |
pieces |
Cross flow type: |
Both fluids mixed |
- |
- |
Number of heat transfer unit vector, available when selecting |
0.5;1.0;2.0;3.0;4.0;5.0; |
- |
- |
Thermal capacity ratio vector, available when selecting |
0.0;0.25;0.5;0.75;1.0; |
- |
- |
Effectiveness table, available when selecting |
\u003C0.3;0.3;0.3;0.3;0.3\u003E |
- |
- |
Wall thermal resistance |
1.5E-4 |
- |
°C/W |
Minimum free flow area (medium 1) |
0.01 |
- |
m\(^2\) |
Hydraulic diameter for pressure loss (medium 1) |
0.15 |
- |
m |
Thermal liquid volume (medium 1) |
0.01 |
- |
m\(^3\) |
Laminar flow upper Reynolds number limit (medium 1) |
2000.0 |
- |
- |
Turbulent flow lower Reynolds number limit (medium 1) |
4000.0 |
- |
- |
Pressure loss model (medium 1): |
- |
- |
|
Pressure loss coefficient (medium 1), available when selecting |
0.1 |
- |
- |
Length of flow path from inlet to outlet (medium 1), available when selecting |
1.0 |
- |
m |
Aggregate equivalent length of local resistance (medium 1), available when selecting |
0.1 |
- |
m |
Internal surface absolute roughness (medium 1), available when selecting |
1.5E-5 |
- |
m |
Reynolds number vector for Darcy friction factor (medium 1), available when selecting |
400.0;1000.0;1500.0;3000.0;4000.0;6000.0;10000.0; |
- |
- |
Darcy friction factor vector (medium 1), available when selecting |
0.264;0.112;0.071;0.0417;0.0387;0.0268; |
- |
- |
Laminar friction constant for Darcy friction factor (medium 1), available when selecting |
64.0 |
- |
- |
Reynolds number vector for Euler number (medium 1), available when selecting |
400.0;1000.0;1500.0;3000.0;4000.0;6000.0;10000.0; |
- |
- |
Euler number vector (medium 1), available when selecting |
4.4505;0.6864;0.4791;0.3755;0.36;0.32; |
- |
- |
Heat transfer coefficient model (medium 1): |
- |
- |
|
Heat transfer surface area (medium 1) |
0.5 |
- |
m\(^2\) |
Liquid wall heat transfer coefficient (medium 1), available when selecting |
100.0 |
- |
W/(m\(^2 \cdot\)°С) |
Length of flow path for heat transfer (medium 1), available when selecting |
1.0 |
- |
m |
Nusselt number for laminar flow heat transfer (medium 1), available when selecting |
3.66 |
- |
- |
Reynolds number vector for Colburn factor (medium 1), available when selecting |
100.0;150.0;1000.0; |
- |
- |
Colburn factor vector (medium 1), available when selecting |
0.019;0.013;0.002; |
- |
- |
Reynolds number vector for Nusselt number (medium 1), available when selecting |
100.0;150.0;1000.0; |
- |
- |
Prandtl number vector for Nusselt number (medium 1), available when selecting |
1.0;10.0; |
- |
- |
Nusselt number table (medium 1), available when selecting |
\u003C3.72;4.21\u003E_\u003C3.75;4.44\u003E_ |
- |
- |
Fouling factor (medium 1) |
1.0E-4 |
- |
°С\(\cdot m^2\)/W |
Minimum fluid wall heat transfer coefficient (medium 1) |
5.0 |
- |
W/(°С\(\cdot m^2\)) |
Minimum free flow area (medium 2) |
0.01 |
- |
m\(^2\) |
Hydraulic diameter for pressure loss (medium 2) |
0.15 |
- |
m |
Thermal liquid volume (medium 2) |
0.01 |
- |
m\(^3\) |
Laminar flow upper Reynolds number limit (medium 2) |
2000.0 |
- |
- |
Turbulent flow lower Reynolds number limit (medium 2) |
4000.0 |
- |
- |
Pressure loss model (medium 2): |
- |
- |
|
Pressure loss coefficient (medium 2), available when selecting |
0.1 |
- |
- |
Length of flow path from inlet to outlet (medium 2), available when selecting |
1.0 |
- |
m |
Aggregate equivalent length of local resistance (medium 2), available when selecting |
0.1 |
- |
m |
Internal surface absolute roughness (medium 2), available when selecting |
1.5E-5 |
- |
m |
Reynolds number vector for Darcy friction factor (medium 2), available when selecting |
400.0;1000.0;1500.0;3000.0;4000.0;6000.0;10000.0; |
- |
- |
Darcy friction factor vector (medium 2), available when selecting |
0.264;0.112;0.071;0.0417;0.0387;0.0268; |
- |
- |
Laminar friction constant for Darcy friction factor (medium 2), available when selecting |
64.0 |
- |
- |
Reynolds number vector for Euler number (medium 2), available when selecting |
400.0;1000.0;1500.0;3000.0;4000.0;6000.0;10000.0; |
- |
- |
Euler number vector (medium 2), available when selecting |
4.4505;0.6864;0.4791;0.3755;0.36;0.32; |
- |
- |
Heat transfer coefficient model (medium 2): |
- |
- |
|
Heat transfer surface area (medium 2) |
0.5 |
- |
m\(^2\) |
Liquid wall heat transfer coefficient (medium 2), available when selecting |
100.0 |
- |
W/(m\(^2 \cdot\)°С) |
Length of flow path for heat transfer (medium 2), available when selecting |
1.0 |
- |
m |
Nusselt number for laminar flow heat transfer (medium 2), available when selecting |
3.66 |
- |
- |
Reynolds number vector for Colburn factor (medium 2), available when selecting |
100.0;150.0;1000.0; |
- |
- |
Colburn factor vector (medium 2), available when selecting |
0.019;0.013;0.002; |
- |
- |
Reynolds number vector for Nusselt number (medium 2), available when selecting |
100.0;150.0;1000.0; |
- |
- |
Prandtl number vector for Nusselt number (medium 2), available when selecting |
1.0;10.0; |
- |
- |
Nusselt number table (medium 2), available when selecting |
\u003C3.72;4.21\u003E_\u003C3.75;4.44\u003E |
- |
- |
Fouling factor (medium 2) |
1.0E-4 |
- |
°С\(\cdot m^2\)/W |
Minimum fluid wall heat transfer coefficient (medium 2) |
5.0 |
- |
W/(°С\(\cdot m^2\)) |
Off |
- |
- |
|
Initial medium 1 temperature |
20.0 |
- |
°С |
Initial medium gauge pressure (medium 1), available when selecting |
0.0 |
- |
MPa |
Off |
- |
- |
|
Initial medium 2 temperature |
20.0 |
- |
°С |
Initial medium gauge pressure (medium 2), available when selecting |
0.0 |
- |
MPa |
2. Inputs and outputs#
Parameters |
Input/Output |
Description |
Units of measurement |
Port type |
|---|---|---|---|---|
Medium 1 inlet |
Input |
- |
- |
Thermohydraulics |
Medium 2 inlet |
Input |
- |
- |
Thermohydraulics |
Medium 1 outlet |
Output |
- |
- |
Thermohydraulics |
Medium 2 outlet |
Output |
- |
- |
Thermohydraulics |
In order to see the connection capabilities of the block, you need to go to page Description of block ports