Pressure Compensator (P)#

block

Block appearance in REPEAT VISION#

 Pressure Compensator (P) block has 4 ports:

  • A and B are pneumatic ports through which gas flows through the network in question;

  • X and Y are pneumatic ports of a third-party pneumatic network. The characteristics of this network (for example, the dependence of the flow rate on the pressure drop on each element of the network or the network as a whole) are not included in the calculation of the main pneumatic network, and the points X and Y are used only to control the pressure in the third-party network using the block in question.

 The block describes the flow of gas through a valve cross-section that regulates the pressure if the current differential across ports X and Y exceeds the setpoint value but does not exceed the maximum pressure.

 The maximum pressure is the sum of the setpoint and the control range.

 The pressure setpoint can be zero, the control range is strictly greater than zero. The smaller the monitoring range, the faster the valve position changes at pressure change (the control speed increases).

 There are two modes of valve operation:

  1. In the Constant mode, the pressure setpoint remains unchanged and is set via the Set pressure drop block property;

  2. The ‘Controlled’ mode sets the setpoint by an external signal via the automation port.

 Simulated valve can be:

  1. Normally open (for example, reducing valve), maintaining the downstream pressure not higher than the set one;

  2. Normally closed (for example, safety valve), maintaining the upstream pressure not higher than the set one.

 Leakage area is the area of the hole when the valve is fully closed.

Note

Can be set to zero

 Maximum area is the area of the hole when the valve is fully open.

Note

Should be set strictly less than valve port area

 Provision is made for selecting a pressure recovery option.

 Valve opening can be parameterized linearly or using tabular data.

 If Opening parametrization is set to Linear, the hole area is a linear function of the piston valve travel distance (1) :

(1)#\[ A_{orifice}\:=\:\frac{(A_{max}-A_{leak})}{\Delta S}\:*\:\Delta S + A_{leak} \]

where:

 \(A_{orifice}\) - open area;

 \(ΔS\) — это расстояние перемещения золотника, введенное в порт S (2) :

(2)#\[Δ S = S -S_{max}+ ΔS_{max}\]

 \(ΔS_{max}\) is the value of the parameter movement of the piston valve between the closed and open holes;

 \(A_{leak}\) - value of parameter Leakage area;

 \(A_{max}\) — value of parameter Maximum valve area.

 Scaling from \(A_{Leak}\) to \(A_{max}\) is implemented linearly.

 If set Opening parametrization to Tabulated, the clock uses piston valve travel vector and parameters Valve area vector, to determine the relationship between \(A_{orifice}\)and \(ΔS\) by interpolation. \(A_{leak}\) and \(A_{max}\) are the first and last parameter Valve area vector respectively.

Law of mass conservation (3) :

(3)#\[Min_1+Min_2+M_{out}=0\]

Law of conservation of energy (4) :

(4)#\[\phi_А+\phi_В=0\]

where:

\(\phi_A\) - energy flow at the input, [W];

\(\phi_В\) - energy flow at the output, [W].

1.  Properties#

Property

Default value

Description

Units of measurement

Valve specification:
Normally open;
Normally close

Normally open

-

-

Set pressure drop:
Constant;
Controlled

Constant

-

-

Opening parametrization:
Linear;
Tabulated

Linear

-

-

Pressure recovery:
Off;
On

Off

-

-

Pressure drop set, available when selecting Set pressure drop - Constant

500

-

Pa

Pressure drop range, available when selecting Opening parametrization - Linear

10000

-

Pa

Laminar flow pressure ratio

0.999

-

-

Discharge coefficient, available when selecting Pressure recovery - On

0.64

-

-

Leakage area, available when selecting Opening parametrization - Linear

1e-10

-

m\(^2\)

Maximum valve area, available when selecting Opening parametrization - Linear

0.01

-

m\(^2\)

Port area

0.1

-

m\(^2\)

Smoothing factor

0.01

-

-

Presure drop vector, available when selecting Opening parametrization - Tabulated

2e5; 4e5; 6e5; 8e5; 1e6; 1.2e6

-

Pa

Valve area vector, available when selecting Opening parametrization - Tabulated

1e-5; 8e-6; 6e-6; 4e-6; 2e-6; 1e-10

-

m\(^2\)

2.  Inputs and outputs#

Parameters

Input/output

Description

Units of measurement

Port type

Input

Input

-

-

Pneumatics

Control port X

Input

-

-

Pneumatics

Control port Y

Input

-

-

Pneumatics

Pressure drop, available when selecting Set pressure drop - Controlled

Input

-

Pa

Automation

Output

Output

-

-

Pneumatics

In order to see the connection capabilities of the block, you need to go to page Description of block ports